4M Carbon Fibre, based in Knoxville, Tennessee, is embarking on the qualification of a plasma oxidation line with an annual capacity of 50 tons as a new route to manufacturing carbon fibres.

AS a result of the $4.5 million project, 4M will now be able to produce material for large-scale qualification projects –  a key factor in securing licensing agreements and equipment sales. The technology is designed to triple throughput, cut oxidation energy consumption by 75%, and deliver up to 50% savings in capital costs and 30% in operating expenses compared to current industry standard carbon manufacturing processes.

“This project is an essential step in getting our technology to a commercial scale, and also opens the door for expanded partnerships with key players across various sectors,” says 4M CTO Dr Truman Bonds. “Our goal is to make carbon fibre more accessible and cost-effective, and this line will allow us to demonstrate the full potential of our revolutionary process to prospective customers and partners. Our technology has the potential to disrupt traditional manufacturing methods, offering not only cost savings but also superior carbon fibre properties.”

Multiple major carbon fibre manufacturers and new market entrants have expressed readiness to proceed with qualification projects and licensing agreements once the technology is proven at scale. In addition, the line will support ongoing development projects with domestic oil companies and other industry partners who are looking to establish their own carbon fibre production capabilities using 4M’s patented process.

www.4mcarbonfibre.com