Shaw Industries Group, the leading carpet manufacturer and floorcovering provider, is investing at least US 45 million in its Lexington County, SC carpet fibre plant for additional capacity for both nylon and polyester production.

“We’re excited to congratulate Shaw Industries on the decision to expand its operations in South Carolina,” said South Carolina Governor Nikki Haley.

“This US 45 million investment and plans to create more than 50 new jobs is terrific news for our manufacturing industry, Lexington County and our state as a whole. We look forward to watching Shaw continue to grow here in South Carolina and around the world for many years to come.”

Polyester extrusion operations

The plant’s new polyester extrusion operations will include the use of recycled plastic beverage bottles — expanding Shaw’s use of the material. On average, Shaw recycles three billion plastic drink bottles annually at its Clear Path Recycling facility in Fayetteville, NC, a joint-venture with DAK Americas.

Fibre made from that recycled plastic is used in Shaw’s ClearTouch residential carpet products. This is said to keep a significant volume of waste out of the landfill and save 1.9 trillion BTUs of energy each year – enough energy to power more than 51,000 US homes a year.

New equipment

Production on the new equipment will begin at the Lexington County plant in the fourth quarter of 2015. In the past two years, Shaw has committed more than US 600 million in capital investments to enhance its operations, including US 350 million in expansions that will add 1,000 new jobs in the US to its hardwood, carpet tile and resilient manufacturing, as well as other key growth areas as those facilities reach full capacity.

“By continuing to invest in our people, processes and products, Shaw is able to provide a diverse product mix, innovative design, and the greatest quality and service to our customers,” said Vance Bell, Shaw Chairman and CEO.

Lexington County site

Shaw acquired and began operating the Lexington County site from Honeywell International in 2005. The plant employs approximately 290 associates. Shaw operates seven plants in South Carolina, employing more than 1,500 associates statewide.

“We are extremely pleased that Shaw Industries, a global leader in flooring products, is desirous of expanding its Lexington County facility. This new venture by Shaw proves that the company’s top management has faith in Lexington County’s leadership as well as its workforce. Lexington County Council remains committed to providing an atmosphere that fosters growth for our long term existing industries,” said Lexington County Chairman Johnny Jeffcoat.

www.shawfloors.com